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Herm Production Line: Wood Pellet Plant Production Line Biomass Pellet Plant Production Line Alfalfa Pellet Plant Production Line Organic Fertilizer Production Line Miscanthus Pellet Plant Production Line Hemp Pellet Plant Production Line Hops Pellet Plant Production Line Hay Pellet Plant Production Line Grass Pellet Plant Production Line Coconut Shell Pellet Plant Production Line Peanut Shell Pellet Plant Production Line Bamboo Pellet Plant Production Line Sunflower Seed Shell Pellet Plant Production Line Cotton Stalk Pellet Plant Production Line Coffee Husk Pellet Plant Production Line Olive Pomace Pellet Plant Production Line Waste Paper Pellet Plant Production Line Palm Fiber Pellet Plant Production Line Waste Tire Textile Cord Pellet Line Cat Litter Pellet Plant Production Line Sugarcane Bagasse Pellet Plant Production Line Rice Husk Pellet Plant Production Line Straw Pellet Plant Production Line Sawdust Pellet Plant Production Line

Miscanthus Pellet Plant Production Line

We Provide Miscanthus Pellet Plant Production Line Turnkey Project That Will Produce Pellets With the World Standard Technologies!

  • Pre-treatment
    Section

  • Crushing
    Section

  • Conveying
    Section

  • Drying
    Section

  • Pellet
    Mill

  • Cooling
    Section

  • Screening
    Section

  • Packaging
    Section

  • Dust Control
    System

This section is more suitable for the larger raw materials in the early stage, and it is not easy to directly crush or granulate through the crusher. But sometimes this section can be omitted. For example, the sawdust pellet production line can directly pelletize, and this section is not needed.

This section is usually used in biomass pellet production line, forage gress pellet production line and nutshell straw pellet production line. For example, the SFSP hammer mill is used for wood and fruit shells, and the straw/alfalfa/husk/grass crusher is used for grass and straw. Different raw materials are equipped with different types of crusher.

Conveying equipment is mechanical equipment that transports bulk cargo and unit goods from a loading point to an unloading point along a certain route in a continuous manner. The conveying equipment of Herm machinery includes screw conveyor, scraper conveyor, belt conveyor and Bucket elevator.

To dry materials and remove the moisture from 50% to 15-17%. Itincludes: --Burningstove,tosupplyhotair --Drumdryer --Dischargingcyclone.

Wood pellet machine, also known as biomass pellet machine, has a wide range of raw materials: straw shells include wood, straw, sawdust, cotton stalks, rice husks, peanut shells, sunflower shells, coconut shells, coffee shells, bamboo, etc. . The grasses are alfalfa, hops, hemp, hay, grass, etc. In addition, there are organic fertilizer granulator, cat litter granulator and so on.

Pellets come out from pellet machine, its temperature is around 70℃, by cooling system, It can cool down to room temperature immediately. By momentary cooling, the hardness of pellets will become more stronger.

The forming rate of pellet machine is around 98 % , so there are still have 2% powder in pellets,by screening, sort out all the powders from pellets.

There are three kinds of automatic packaging machines produced by Herm machinery: powder packaging machines, granule packaging machines and (universal) dual-purpose packaging machines.

A dust collection system is an air quality improvement system used in industrial production to improve breathable air quality and safety by removing particulate matter from the air and environment. Dust collection systems work on the basic formula of capture, convey and collect.

Miscanthus

Miscanthus also called elephant grass is the eulalia or Chinese silver grass, is a species of flowering plant in the grass family Poaceae, native to eastern Asia throughout most of China, Japan, Taiwan and Korea. Miscanthus was introduced to Europe from the Far East in the 1930’s as an ornamental and from the 1950’s has been developed into a biomass crop through research, breeding and selection programs with considerable potential in a wide range of climatic zones including temperate Europe, and is being increasingly grown as an energy crop in Europe and America now.

Miscanthus x giganteus is a perennial grass that grows as tall as 12 feet high and can produce an impressive 15 tons of biomass per acre annually, according to University of Illinois research. Miscanthus which originated in Asia now it has a wide production acre across the US, Canada and the EU. In the Republic of Ireland, the dry matter yields from miscanthus can be expected to be similar to those for the North of England and in the range of 12-15 tonnes dry matter per hectare per year.

Features of Miscanthus

How to Make Miscanthus Pellets?

Miscanthus Pellet Plant Production Line Flowchart
Miscanthus Pellet Plant Production Line Flowchart

1. Chipping

When miscanthus is harvested and baled in the field to increase density and maximize transport efficiency, it is then transported to the processing facility where it is chopped. Miscanthus is chopped into fibers (25mm-35mm lengths) using a chopper or bale shredder then dried and pelleted.

2. Drying

The chopped miscanthus is further dried using a drier to allow processing to pellets. The required moisture content for pelleting is 10%-15%.

3. Grinding Processing

Before pelleting, the raw material must be reduced to an average particle size. For Miscanthus, this will require two separate grinding operations. Bales will go through a chopper or bale shredder, then through a hammer mill.

4. Pelleting

Pellet formation takes place in the pellet mill where the feedstock is extruded through a ring die or flat die. As the pellets begin to extend outside the die, they are broken off with knives at a specified length. There are specialized pellet mill or pellet plant for Miscanthus pellet production.

5. Cooling

Cooling is necessary t stabilize, dry and firm the pellets. The counter-flow cooler is the most popular type in the industry. It pulls ambient air through a bed of pellets to remove moisture and heat through evaporative and convective cooling.

6. Screening

When the pelleting is complete, some amount of the material will have not formed pellets. These materials are called fines. Screening is necessary to separate this materials out. It is then sent back through the pellet mill. When the pelleting process is functioning correctly less than 3% of the material will be screen out.

7. Bagging

After screening, pellets are bagged for residential sales or stored in bulk. For automatic packaging, pellet packing machine can service you. Pellets are conveyed to a bag-out bin where a scale measures the correct weight for each bag. The bags are then sealed and stacked on pallets.

Advantages Of Miscanthus Pellets

Application

Firstly, Miscanthus can be used as animal bedding – production of horse bedding

Then, Miscanthus is considered to be a raw material for the paper industry, a source of fiber to be used in building materials.

And, Miscanthus is also widely used as a fiber material in geo-textiles. Its use as canes to support ornamental pot plants and the use of miscanthus ash arising from combustion processes as a fertilizer is also being done.

The most important one is miscanthus has 80-90% of the energy value of the initial biomass material and can be manufactured into pellets or briquettes used as a raw material for energy production and co-firing. Energy production alternatives that have been examined are co-combustion with coal and combustion in heating plants.

Investment Guide

Production Scale Project Site Requirements Production cycle Installation cycle Investment Cost(USD) Profit cycle
1-2 T/H Feed Pellet Production Line 300-500m² 20 Days 7-15 Days 10000-50000 1-3 Year
3-4 T/H Feed Pellet Production Line 300-700m² 20 Days 15-20Days 5,0000-12,0000
5-7 T/H Feed Pellet Production Line 400-800m² 20-30 Days 20-40Days 7,0000-25,0000
8-10 T/H Feed Pellet Production Line 800-2000m² 30-40 Days 45-60 Days 150,000-300,000
12-20 T/H Feed Pellet Production Line 1500-3000m² 40-50 Days 60-90 Days 250,000-580,000
25-40 T/H Feed Pellet Production Line 2000-4000m² 50-60 Days 90-120Days 45,0000-850,000
50-60 T/H Feed Pellet Production Line 3000-5000m² 60-70 Days 100-140 Days 900,000-1,400,000
60-72 T/H Feed Pellet Production Line 5000-8000m² 70-90 Days 130-160 Days 1,450,000-1,800,000
80-100 T/H Feed Pellet Production Line 8000-20000m² 90-120 Days 160 -190Days 2,000,000-2,800,000
About the cost(different types & same capacity):
Poultry Feed Pellet Mill Plant, Ruminant Feed Pellet Mill Line, Livestock Feed Pellet Production Plant, Aquatic Pellet Extruder Plant, Pet Feed Pellet Mill Plant, Premix Feed Processing Plant, Powder Feed Production Line
About the profit :
1. The price of raw materials and feed is different in each country, and the investment cost will fluctuate.
2. The customer's operating costs include site costs, worker wages, and water and electricity costs. Skilled operators can minimize the operating costs of the equipment.
3. The correct management of feed mills, process management and high-quality production line equipment are the basis for the development of feed processing plants and high returns.

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